Fitment Information

• Ford Bronco 4WD 2.3L (2021, 2022, 2023, 2024, 2025)
  • Fits both Manual and Automatic Transmission Only
• Ford Bronco 4WD 2.7L (2021, 2022, 2023, 2024, 2025)
• Ford Bronco Raptor (2022, 2023, 2024, 2025)
  • Fits Models with Automatic Transmission Only

Emissions Compliance

• 50 State Legal - This part is legal for sale and use on Emissions Controlled Vehicles in all 50 states when used in accordance with the manufacturer's application guide because it has a California Air Resources Board (CARB) Executive Order (EO) number: 2.3L / 2.7L - D-660-95 / D-660-152 / Raptor - D-660-206

Specs & Features

• Massive Volume Increase: Both models feature a core with 53% more volume than stock, turning the front of your truck into a giant heat sink that sheds temps fast.
• The "Standard" Bronco (2.3L/2.7L): Features heavy-duty Cast Aluminum End Tanks precision TIG welded to the core for maximum durability on the trail.
• The Raptor Edition (3.0L): Upgraded to premium Billet Aluminum End Tanks to handle the higher boost pressures and extreme demands of the 3.0L EcoBoost engine.
• Zero Cutting Required: Both systems are engineered to fit perfectly with the OEM Shutter Shroud, requiring no trimming, drilling, or permanent modifications to your rig.
• Smart Flow Engineering: Designed using CFD Analysis to smooth out turbulence, including a chamfered outlet port that transitions air cleanly into the throttle body.
• Proven Efficiency: Delivers a measurable 23% increase in cooling efficiency, keeping Intake Air Temps (IATs) down even during low-speed crawling or high-speed desert runs.

Product Description

The Ford Bronco and Bronco Raptor are off-road beasts, but they share a common weakness: the stock intercooler. It's undersized, easily overwhelmed, and prone to "heat soak" halfway up a trail. When that happens, the ECU pulls timing, and your powerful EcoBoost feels sluggish. The COBB Tuning Front Mount Intercooler is the fix, providing the thermal headroom needed to maintain peak torque when you need it most.

Most aftermarket intercoolers force you to hack up your grille or remove active shutters. COBB refused to do that. The engineers spent hundreds of hours 3D scanning the front end to ensure this massive core mates snugly to the factory shutter shroud. This forces ambient air through the fins rather than letting it spill around the sides, mimicking the OEM efficiency but with vastly more cooling capacity.

Bronco (2.3L / 2.7L) – Cast Reliability - For the standard Bronco, COBB utilized Cast Aluminum End Tanks. Casting allows for complex, organic shapes that smooth out airflow, eliminating the sharp corners that cause turbulence in welded sheet-metal tanks. It’s rugged, efficient, and built to take a beating on the trail.

Bronco Raptor / Ranger Raptor (3.0L) – Billet Precision - For the flagship Raptor models, COBB went all out. The end tanks are machined from Billet Aluminum. This isn't just for looks (though it looks incredible); billet offers superior strength for the higher boost levels of the 3.0L engine. It’s the ultimate "Endgame" upgrade for the ultimate truck.

You bought a Bronco to use it. Whether towing a camper, crawling rocks in Moab, or blasting through dunes, heat is the enemy. By upgrading to a core that is 53% larger, you are essentially giving your engine a bigger set of lungs. The Chamfered Outlet design is a small detail that makes a huge difference, reducing turbulence right before the air hits the engine. This means sharper throttle response and consistent power, mile after mile.

This is the most effective "hard part" upgrade you can buy for the Bronco platform. It protects the engine from heat-related power loss and prepares the truck for future power upgrades (like the COBB Accessport). Stop letting the weather dictate your horsepower—upgrade to COBB and run cool, no matter how hot the trail gets.